High Voltage And High Current In Hybrid Car And Electrical Car Cable Assembly Solution

release time:09.13 2016source: Chogori Technology Co., Ltd

HV Series A

HV Series B


1. "HV" series connector and cable assembly are typically developed in the application of automobile, especially for high voltage and high current in hybrid car and electrical car
2. High rating current: design with our Chogori patented Newsok socket contact technology to satisfy the high amperage transfer in the power cable, the strongest benet is high performance in carrying capacity & mating cycle, up to 10000 times
3. Simple and operate well under limited space: connector design with push-pull coupling mechanism, easy to lock & unlock in limited space
4. Excellent electromagnetism shield: design with all around glue of the cable, could enhance the reliability of power cable & outer insulator, since the highly shock & vibration when driving
5. Operation temperature:-40 ~125 ℃
6. Sealing: IP67, in mated condition
7. Scoop-proof, satisfy the battery or electric box needed
8. Metal push-pull system, locks with audible positive "click"
9. High dielectric withstand voltage :3000V AC ( up to 5000V appointed p/n)
10. Large product family: Rated current 60A~ 600A (cable section:10mm2 ~ 185mm2 )
11. ROHS complaint
12. Available in plug and receptacle for both male and female contacts

1. Mating cycle>500 times ( up to 10000 times)
2. Vibration(GB-T2423.10-1995): 3 axes: 55 -500Hz, 150m/s2, 30min; 60Hz, 200Hz, 150m/s2; 8min/axes, 24min all. Current non stop over 1us 
3. Shocks(TB 2761-1996-4.16): 3 axes:10 - 40 cycles/min at 300m/s2, 10ms, over 1000 cycles/axes, 3000 cycles all. Current non stop over 1us

1. Rating current: 60A~ 600A(cable section:10mm2~185mm2 )
2. Operating voltage: 630V AC/DC (higher voltage can be customed)
3. Insulation resistance: 2000M Ω min
4. Dielectric withstand voltage: 3000V(appointed p/n up to 5000V)
5. Available in shield & unshield type

1. Operating temperature: -40~125 ℃, short term to 150 ℃
2. Sealing: IP67
3. Plastic inserts with ammability rating: UL94-V0
4. Salt spray: 48h, 96h, (720 hours on special request)
5. ROHS complaint

Power cable
1. Oil & temperature resistant, re retardant cable( orange color), ISO 6722-2006 stanard, Operating temperature: -40~125 ℃, Operating voltage: 600V, dielectric withstand voltage: >5000V
2. Customer could provide cable, Chogori responsible for assemble & back shell glue sealing

1. Shell in Aluminium alloy with zinc, nickel, anodic oxidation plating
2. Insulator: Enhanced ame retardant thermoplastic
3. Contacts: Copper alloy, silver plating
4. Sealing: Rubber